Posted by michel.capel (michel.capel@…>)
I agree with Alan’s observations about making holes in CF masts; you
can do it, it’s not a big deal.
When planning repairs to both my damaged CF masts (they had sawcuts
near the top ends going about half into the masts) I asked three
renowned Dutch carbon fiber mast makers for an opinion and they came
all with the same story. Repairs are easy as long as you have the
experience, the right materials and the right working conditions
(mainly ambient temperature). The repair was not expensive.
I also asked about drilling and tapping holes. They all said that if
the wall thickness is enough, you can drill and tap thread and use
machine screws and locktite. Is you figure the wall is not thick
enough to provide the meat for a screw, use large stainless steel
rivets. Aluminum rivets are too soft they said, they will stretch
under load and start moving over time, wearing out the hole from the
inside with the blob at the in-mast end of the rivet.
I also asked about corrosion, but they were puzzled about that
question and said they never found that to be a problem with CF.
Perhaps because of the use of resin to cover the carbon?
My original 25 year old mizzen has an aluminum topplate glued in and
there are no signs of corrosion of the CF mast. Of course, you see
the normal corrosion where stainless steel meets aluminum.
Best,
Michel
— In freedomyachts2003@yahoogroups.com, “Alan Kusinitz”
<akusinitz@…> wrote:
The reason I asked about the extent of the damage was for two
reasons. First
is the possibility it is more extensive then you can see from the
outside.
You can examine most of the mast from the inside when its out of
the boat
with a good flashlight. The outer skin of the mast is gelcoat and
fiberglass
cloth and is not really structural (only for compression purposes)
or so I
was told.
The second reason is that on my 33 the rig was converted from
wishbones and
wraparound sails to straight booms and tracks. I am not the
original owner
but was told this retrofit was done at Freedom.
The gooseneck is through bolted to the mast. To do this they cut a
whole in
the front of each mast so they could insert and hold the bolts.
They put an
aluminum plate over the hole (not structural) and its easily
removable for
inspection or repair purposes.
With so many people concerned about putting additional screw holes
in the
mast I was surprised Freedom had put such large holes in the
masts. I spoke
to several carbon fiber mast experts. The consensus was it was okay
especially on the forward face of the mast at this location. I
have seen no
stress cracking or other signs of deterioration at the corners of
this
opening (and the boat has been surfing over 10 knots and in winds
up to
slightly over 40 knots) or on the inside of the mast. The bolts
and nuts
holding the gooseneck also show not wear around them.
So my conclusion is that the fear of some small holes or a small
localized
area of impact damage in similar locations is not an issue.
I did consider glassing the opening but was told that it would
only be
cosmetic unless I beveled the underlying carbon fiber edges back
quite a
ways. I felt that doing this might reduce strength rather then add
to it.
Alan
F-33 Hull #51 1982 SEAPR
From: freedomyachts2003@yahoogroups.com
[mailto:freedomyachts2003@yahoogroups.com] On Behalf Of
daniel.oshaughnessy
Sent: Monday, March 12, 2007 5:50 AM
To: freedomyachts2003@yahoogroups.com
Subject: [freedomyachts2003] Re: F33 Mast
Hi Allan,
The damage is apparantly impact damage causing delamination ot the
outer
shell and exposing some fibres.
Don’t know how it occured as I bought the boat like this (but that
is
another story!)
Regards
Dan
— In freedomyachts2003@ <mailto:freedomyachts2003%
40yahoogroups.com>
yahoogroups.com, “Alan Kusinitz”
<akusinitz@> wrote:
How significant is the damage and how did it occur?
Alan F-33 Hull # 51 1982
From: freedomyachts2003@ <mailto:freedomyachts2003%
40yahoogroups.com>
yahoogroups.com
[mailto:freedomyachts2003@ <mailto:freedomyachts2003%
40yahoogroups.com>
yahoogroups.com] On Behalf Of andre
laviolette
Sent: Saturday, March 10, 2007 8:42 AM
To: freedomyachts2003@ <mailto:freedomyachts2003%
40yahoogroups.com>
yahoogroups.com
Subject: Re: [freedomyachts2003] F33 Mast
Repair it ! Not difficult,epoxy and appropriate fibers. Does not
matter if
becomes a little thicker. It still will be half the weight of
alloy.
Healing
moment and stability would be affected with much heavier alu.
mast.
Frank Minelli myslo@ wrote:
Daniel,
I own a F33 , 1981 also. (Hull No 32) Be advised that I found the
thickness of the carbon fiber layup to be between 1/8 and 3/16 "
at
deck level. (measured the stump of the broken stick)
I replaced it with an aluminum pole, made by Pole Products of New
Jersey.
That was in 1997. Been sailing thousands of miles in the
Caribbean
since
then, and that stick is doing fine. Cost at that time was $3500,
delivered in Miami.
“daniel.oshaughnessy” daniel.oshaughnessy@ wrote:
Hi Freedom Folks!
My 1981 Freedom 33 has some impact damage on the leading edge of
the
main mast; adjacent to the wishbone.
I’m not too familiar with repairs to carbon masts. Any hints or
info
regarding suitable aluminum poles (wall thickness of ali mast for
example) and perhaps a supplier in the Chesapeake bay area.
Many Thanks
Dan
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