Outhaul line

Posted by Sward (swardfullsail@…>)
I would like to replace my outhaul line. I measured what came out of the boom-26’ and wondered how much was in the boom. I have also looked at my spec sheets and it seems that there is a pully system inside the boom, is that correct? Has anyone done this. I thought it was going to be a matter of sending a new line back with the old one to the end of the wire at the back end of the boom. Of course nothing is easy!!“Life is a Reach, then you Jibe” SWARD

Posted by Alan Kusinitz (akusinitz@…>)


On my F-33 I changed the reef and outhaul
lines. Your method should work but I’m glad I disassembled my boom. Some
of the blocks needed replacing and there was some junk (animal or bird nest
stuff) in the boom that added friction. If the outhaul doesn’t seem to
have much friction (including when the reefing lines are tensioned and I was
just replacing the outhaul I’d probably do it your way as long as the
line diameters was the same or smaller (the blocks on mine were quite small).
Alan F-33 Hull #52 1982





From:
FreedomOwnersGroup@yahoogroups.com [mailto:FreedomOwnersGroup@yahoogroups.com] On Behalf Of Sward
Sent: Friday, May 16, 2008 12:22
PM
To:
FreedomOwnersGroup@yahoogroups.com
Subject: [FreedomOwnersGroup]
Outhaul line




I would like to replace my outhaul
line. I measured what came out of the boom-26’ and wondered how much was
in the boom. I have also looked at my spec sheets and it seems that there
is a pully system inside the boom, is that correct? Has anyone done
this. I thought it was going to be a matter of sending a new line back
with the old one to the end of the wire at the back end of the boom. Of
course nothing is easy!!

“Life is a Reach, then you
Jibe”

\



SWARD


\

Posted by Borelmfg (borelmfg@…>)

Sward,

I think there is 3:1 or 4:1 purchase inside the boom. I don’t think reeving thought the new line using the old line as massager will work. Your up for removing the end cap. and pulling the blocks out.

regards,

van

----- Original Message -----
From: Sward
To: FreedomOwnersGroup@yahoogroups.com
Sent: Friday, May 16, 2008 9:21 AM
Subject: [FreedomOwnersGroup] Outhaul line


I would like to replace my outhaul line. I measured what came out of the boom-26’ and wondered how much was in the boom. I have also looked at my spec sheets and it seems that there is a pully system inside the boom, is that correct? Has anyone done this. I thought it was going to be a matter of sending a new line back with the old one to the end of the wire at the back end of the boom. Of course nothing is easy!!
“Life is a Reach, then you Jibe”

SWARD

Posted by Sward (swardfullsail@…>)
Removing end cap how?Borelmfg <borelmfg@…> wrote: Sward, I think there is 3:1 or 4:1 purchase inside the boom. I don’t think reeving thought the new line using the old line as massager will work. Your up for removing the end cap. and pulling the blocks out. regards, van ----- Original Message ----- From: Sward To: FreedomOwnersGroup@yahoogroups.com Sent: Friday, May 16, 2008 9:21 AM Subject: [FreedomOwnersGroup] Outhaul line I would like to replace my outhaul line. I measured what came out of the boom-26’ and wondered how much was in the boom. I have also looked at my spec sheets and it seems that there is a pully
system inside the boom, is that correct? Has anyone done this. I thought it was going to be a matter of sending a new line back with the old one to the end of the wire at the back end of the boom. Of course nothing is easy!! “Life is a Reach, then you Jibe” SWARD “Life is a Reach, then you Jibe” SWARD

Posted by Borelmfg (borelmfg@…>)

There should be screws on the side to remove the endcap.
If not and it is one piece at the outboard end, then you have to remove the sheaves and work it that way.

----- Original Message -----
From: Sward
To: FreedomOwnersGroup@yahoogroups.com
Sent: Friday, May 16, 2008 12:22 PM
Subject: Re: [FreedomOwnersGroup] Outhaul line



Removing end cap how?Borelmfg <borelmfg@earthlink.net> wrote:



Sward,

I think there is 3:1 or 4:1 purchase inside the boom. I don’t think reeving thought the new line using the old line as massager will work. Your up for removing the end cap. and pulling the blocks out.

regards,

van

----- Original Message -----
From: Sward
To: FreedomOwnersGroup@yahoogroups.com
Sent: Friday, May 16, 2008 9:21 AM
Subject: [FreedomOwnersGroup] Outhaul line


I would like to replace my outhaul line. I measured what came out of the boom-26’ and wondered how much was in the boom. I have also looked at my spec sheets and it seems that there is a pully system inside the boom, is that correct? Has anyone done this. I thought it was going to be a matter of sending a new line back with the old one to the end of the wire at the back end of the boom. Of course nothing is easy!!
“Life is a Reach, then you Jibe”

SWARD


“Life is a Reach, then you Jibe”

SWARD

Posted by Alan Kusinitz (akusinitz@…>)


I seem to recall screws that I had to
remove on my F-33 isomats and then the end cap slides out (unless there’s
corrosion).





From: FreedomOwnersGroup@yahoogroups.com
[mailto:FreedomOwnersGroup@yahoogroups.com] On
Behalf Of Sward
Sent: Friday, May 16, 2008 3:23 PM
To:
FreedomOwnersGroup@yahoogroups.com
Subject: Re: [FreedomOwnersGroup]
Outhaul line





Removing end cap how?

Borelmfg
<borelmfg@earthlink.net> wrote:





Sward,

\



I think there is 3:1 or 4:1 purchase inside the boom. I
don’t think reeving thought the new line using the old line as massager will
work. Your up for removing the end cap. and pulling the blocks out.

\



regards,

\



van



----- Original Message -----


From: Sward



To: FreedomOwnersGroup@yahoogroups.com



Sent: Friday, May 16,
2008 9:21 AM


Subject: [FreedomOwnersGroup]
Outhaul line

\




I would like to replace my outhaul
line. I measured what came out of the boom-26’ and wondered how much was
in the boom. I have also looked at my spec sheets and it seems that there
is a pully system inside the boom, is that correct? Has anyone done
this. I thought it was going to be a matter of sending a new line back
with the old one to the end of the wire at the back end of the boom. Of
course nothing is easy!!

“Life is a Reach, then you
Jibe”

\



SWARD











“Life is a Reach, then you
Jibe”

\



SWARD


\

Posted by Bob Weeks (rweeks6508@…>)


It could also have pop rivets holding it
on……my does.

Bob





From: FreedomOwnersGroup@yahoogroups.com [mailto:FreedomOwnersGroup@yahoogroups.com] On Behalf Of Borelmfg
Sent: Friday, May 16, 2008 4:14 PM
To: FreedomOwnersGroup@yahoogroups.com
Subject: Re: [FreedomOwnersGroup]
Outhaul line





There should be screws on the side to remove the endcap.


If not and it is one piece at the outboard end, then
you have to remove the sheaves and work it that way.



----- Original Message -----


From: Sward



To: FreedomOwnersGroup@yahoogroups.com



Sent: Friday, May 16,
2008 12:22 PM


Subject: Re:
[FreedomOwnersGroup] Outhaul line

\




Removing end cap how?

Borelmfg <borelmfg@earthlink.net>
wrote:





Sward,

\



I think there is 3:1 or 4:1 purchase inside the boom. I
don’t think reeving thought the new line using the old line as massager will
work. Your up for removing the end cap. and pulling the blocks out.

\



regards,

\



van



----- Original Message -----


From: Sward



To: FreedomOwnersGroup@yahoogroups.com



Sent: Friday, May 16,
2008 9:21 AM


Subject: [FreedomOwnersGroup]
Outhaul line

\




I would like to replace my outhaul
line. I measured what came out of the boom-26’ and wondered how much was
in the boom. I have also looked at my spec sheets and it seems that there
is a pully system inside the boom, is that correct? Has anyone done
this. I thought it was going to be a matter of sending a new line back
with the old one to the end of the wire at the back end of the boom. Of
course nothing is easy!!

“Life is a Reach, then you
Jibe”

\



SWARD











“Life is a Reach, then you
Jibe”

\



SWARD




\

Posted by Sward (swardfullsail@…>)
Do you think I could bring the line out from the aft end of the boom with another line attached to the end of that line would work?Bob Weeks <rweeks6508@…> wrote: It could also have pop rivets holding it on……my does. Bob From: FreedomOwnersGroup@yahoogroups.com
[mailto:FreedomOwnersGroup@yahoogroups.com] On Behalf Of BorelmfgSent: Friday, May 16, 2008 4:14 PMTo: FreedomOwnersGroup@yahoogroups.comSubject: Re: [FreedomOwnersGroup] Outhaul line There should be screws on the side to remove the endcap. If not and it is one piece at the outboard end,
then you have to remove the sheaves and work it that way. ----- Original Message ----- From: Sward To: FreedomOwnersGroup@yahoogroups.com Sent: Friday, May 16, 2008 12:22 PM Subject: Re: [FreedomOwnersGroup] Outhaul line Removing end cap
how?Borelmfg <borelmfg@earthlink.net> wrote: Sward, I think there is 3:1 or 4:1 purchase inside the boom. I don’t think reeving thought the new line using the old line as massager will work. Your up for removing the end cap. and pulling the blocks out. regards, van ----- Original Message ----- From: Sward To: FreedomOwnersGroup@yahoogroups.com Sent: Friday, May 16, 2008 9:21 AM Subject: [FreedomOwnersGroup] Outhaul line I would like to replace my outhaul line. I measured what came out of the boom-26’ and wondered how much was in the boom. I have also looked at my spec sheets and it seems that there is a pully system inside the boom, is that correct? Has anyone done this. I thought it was going to be a matter of sending a new line back with the old one to the end of the wire at the back end of the boom. Of course nothing is easy!! “Life is a Reach, then you
Jibe” SWARD “Life is a Reach, then you Jibe” SWARD “Life is a Reach, then you Jibe” SWARD

Posted by lance_ryley (lance_ryley@…>)

I replaced the outhaul on both the main and mizzen on Bright Star and
was a little confounded by what I found. First, I could unscrew the
endcap, but the front end of the boom was riveted in. It used 1/4"
rivets, which are about the largest you can buy a hand tool for, which
I did (around $70). Inside, I found what I thought was an odd setup,
which I cannot describe and couldn’t find a duplicate setup. In
essence, though, it had one more set of blocks than I was expecting to
find, anchored to a bail near the front of the boom internally. If
memory serves, essentially both a fiddle block on a wire pennant and a
piece of line were anchored to the bail, and that line went out and
through a block and back to a becket on the second fiddle block. The
outhaul pennant was attached to the becket on the second block, and the
control line looped through both fiddle blocks and back to the cockpit.
Truly a bizarre setup.

I found the blocks to be undersized, and I probably overkilled with the
size of the garhauer blocks I put in there. I ended up deciding to take
the whole boom apart so that I could get everything out of it, re-run
the reefing as well as the outhaul lines, and to visualize the purchase
on this whole thing. The hardest part was drilling out the old rivets
without enlarging the holes in the boom or the gooseneck fitting.
Actually, the hardest part may have been getting the boom vang back
together, but that’s another story.

Lance

P.S. If anyone in the Boston area ever needs to borrow a 1/4" rivet gun
(and rivets), please feel free to ask.

— In FreedomOwnersGroup@yahoogroups.com, Sward <swardfullsail@…>
wrote:

I would like to replace my outhaul line. I measured what came out of
the boom-26’ and wondered how much was in the boom. I have also looked
at my spec sheets and it seems that there is a pully system inside the
boom, is that correct? Has anyone done this. I thought it was going
to be a matter of sending a new line back with the old one to the end
of the wire at the back end of the boom. Of course nothing is easy!!

“Life is a Reach, then you Jibe”

SWARD