boat projects - balsa core repair

Anything that doesn't fit into the other Physical Systems categories
CrazyRU
Posts: 96
Joined: Fri Feb 06, 2009 4:58 pm

boat projects - balsa core repair

Post by CrazyRU »

I decided to open a new topic, instead of putting all info into big tread on boat projects.
Well, my boat is one big project :)
Now I'm in midst of replacing a core on 1/3 of port side of hull. My boat had damage near gunwale. I guess it was a result of either hard docking or storm damage. It was poorly fixed, cosmetically, not structurally, leaving a crack in fiberglass open. Water was sipping in for years.
Attachments
Core_3.jpg
Core_3.jpg (115.35 KiB) Viewed 8165 times
Core_2.jpg
Core_2.jpg (112.34 KiB) Viewed 8164 times
Core_closeup.jpg
Core_closeup.jpg (100.49 KiB) Viewed 8162 times
CR
s/v "NEMO" - Freedom 28 Cat Ketch centerboard

CrazyRU
Posts: 96
Joined: Fri Feb 06, 2009 4:58 pm

Re: boat projects - balsa core repair

Post by CrazyRU »

More pics
Attachments
Core_7.jpg
Core_7.jpg (100.36 KiB) Viewed 8160 times
Core_6.jpg
Core_6.jpg (92.82 KiB) Viewed 8162 times
Core_1.jpg
Core_1.jpg (105.27 KiB) Viewed 8162 times
CR
s/v "NEMO" - Freedom 28 Cat Ketch centerboard

User avatar
GeoffSchultz
Posts: 1136
Joined: Thu Dec 04, 2008 8:39 am
Location: BlueJacket: Guatemala
Contact:

Re: boat projects - balsa core repair

Post by GeoffSchultz »

Wow, now that's a project! :o All I have to say is better you than me...Sorry...Lots of luck!

-- Geoff
BlueJacket
1997 Freedom 40/40
http://www.GeoffSchultz.org

CrazyRU
Posts: 96
Joined: Fri Feb 06, 2009 4:58 pm

Re: boat projects - balsa core repair

Post by CrazyRU »

Yeah, and it is just one project, I have a few more :)

With core I'm moving in right direction, albeit slowly.
Attachments
Core_new_3.jpg
Core_new_3.jpg (95.62 KiB) Viewed 8141 times
Core_new_2.jpg
Core_new_2.jpg (96.88 KiB) Viewed 8142 times
Core_new_1.jpg
Core_new_1.jpg (90.33 KiB) Viewed 8141 times
CR
s/v "NEMO" - Freedom 28 Cat Ketch centerboard

User avatar
numbknots
Posts: 133
Joined: Tue Mar 31, 2009 9:38 pm
Location: Sunny Florida

Re: boat projects - balsa core repair

Post by numbknots »

I have been working on getting the bottom done on clave'. Finaly towed her to the cranelift spot tonight, in water tomorrow. Just cut into the hull to install a depth sounder, in hull style, dug out balsa core and thank God it was dry. That is one big mess you are into.
I have about 10 days to the key west regatta and lately the wind has been perfect for my CK. Out of the north and blowing about 15knts by the afternoon. We'll see how long that lasts. Good luck with your project though! Numbknots
... currently experiencing performance anxiety..,

CrazyRU
Posts: 96
Joined: Fri Feb 06, 2009 4:58 pm

Re: boat projects - balsa core repair

Post by CrazyRU »

numbknots wrote: I have about 10 days to the key west regatta and lately the wind has been perfect for my CK. Out of the north and blowing about 15knts by the afternoon. We'll see how long that lasts. Good luck with your project though! Numbknots
Good luck with your race!
I did a few "control drilling" in my hull, just penetrating inner skin to see how core is. My starboard side is dry. My port side, besides the area of delamination, the one I'm fixing now, have some moisture in it. I guess, as soon as water find it's way in, it starts spreading throwout the hull.

Interesting thing that port side also have some blisters. It confirms a theory that blisters grow from inside out...
CR
s/v "NEMO" - Freedom 28 Cat Ketch centerboard

Capitan Sardina
Posts: 41
Joined: Mon Dec 15, 2008 9:14 pm

Re: boat projects - balsa core repair

Post by Capitan Sardina »

Wow! Big project.

I feel your pain I had to redo do a section of the transom on my F-40 CK (there are picts somewhere on this board). But at least when you are don you'll have the satisfaction of knowing that you have a sound boat.

Best of luck with your project

alex

User avatar
numbknots
Posts: 133
Joined: Tue Mar 31, 2009 9:38 pm
Location: Sunny Florida

Re: boat projects - balsa core repair

Post by numbknots »

Someone asked me once "Are you done with your boat now?" My reply, "No I still have a little money left." It F#*%&ing never ends. Numbknots
... currently experiencing performance anxiety..,

User avatar
Ereiss
Posts: 354
Joined: Sat Dec 06, 2008 12:32 pm

Re: boat projects - balsa core repair

Post by Ereiss »

Numb, perfect, absolutely perfect. I must be close to being done with my boat then.
Ed Reiss
Being There
F38 - #154
out of Marion, MA

CrazyRU
Posts: 96
Joined: Fri Feb 06, 2009 4:58 pm

Re: boat projects - balsa core repair

Post by CrazyRU »

I didn't have much money to begin with :)
I make some, I fix something in the boat...
It doesn't look like I'll ever be able to afford anything bigger than 28 footer. So, I decided to buy a fixer-upper and fix it by my retirement, which is still 20 years away.
I bought it, I fixed rotten cabin top and all systems, sailed it a lot.
Now, besides core, I replacing tanks, head, water system, cutlass. Working weekends. Hopefully, I'll put the boat back to water by july.
There are more projects coming.
Cabin sides need recoring, new ports and woodwork, next winter, I guess. I didn't open centerboard trunk yet and board is starting making noises, seems like it is getting loose. Paint job is due after all fiberglass structural job is done.
Motor will need attention sooner or later.
New sails...
I have a few drawing of windvane. I don't feel like building it yet, but one day I start making one...
Yes, it will never ends...
CR
s/v "NEMO" - Freedom 28 Cat Ketch centerboard

Post Reply