Hi Castaway, thank you for your thoughts!
I agree with you, but I have found them (flex-o-fold) less than helpful. Any question asked that can be misconstrued as a prop issue I receive an answer about things I’ve already eliminated and informed them about, it’s an endless loop. They did offer to rebalance the prop at no cost, but of course it’s currently under water on the boat. By the time I haul out, have my old prop fixed and remounted, ship the flexofold back at my expense, have it returned at my expense, haul the boat again to remount it, I’ll almost be at the cost of the prop. This is one of those no-win scenarious I’m afraid.
In reality, while I agree with your logic (they’re the same thought’s I’ve had), when in reverse it is as smooth as can be (conflicts with: “Personally, I would return it for a check on the balance”), odd. My only thought on that is that maybe in reverse the rpm’s aren’t such that the prop blades are resting on the shock absorbers which would tell me that one shock absorber may be thicker than the other leading to the shaft whip when in forward. In essence I’m thinking it may have one blade not exactly on the same plane as the other in forward causing the shaft whip (indirectly may confirm your question: “or else there is something unbalanced about the Flexfold”). I have no way to test for that however without hauling the boat out, nor do I know for certain that the result of that would be a vibration anyway. I know, there are contradictions in this paragraph thus the dilema.
The prop itself is a beautiful piece of work, with a fantastic gearing design which always keeps the blades in unison (answers: “Does it unfold symmetrically?”). While on the hard, when I open the blades manually, they always have a gentle steady movement closing themselves back up, It’s quite pleaseing lol (sorry, having a machining background I appreciate stuff like that). All in all vibration aside, the prop moves the boat very well under power forward and reverse, with virtually no noticable prop walk. In flat water at 2000 rpm I’m cruising at 6.1 knots, 3000 rpm 7.2 (into the wind on my only test at that rpm). Surprisingly there is minimal vibration at 3000 rpm but I don’t like to run at that rpm for long, the engine sounds best at 2800 but vibration is unacceptable there. Under sail, I feel like I’m sailing downhill compared the the fixed 3 blade I was using.
I am hoping someone will confirm that yes, a folding 2-blade prop can run smoothly, but in re-reading Ricks post above he may have already implied that. I guess I’m going to bear with it for the summer since I’ll mostly be sailing locally and go over everything in the fall or spring and change out the cutless bearing too just to be further certain.
Sorry for my babbling post! Good thing I like a challenge.