Seawater is coming out of the air intake ! Freedom 33 / Yanmar 3GMD

Hello

I’m having a rather serious problem with the yanmar 3GM that powers my Freedom 33.
Seawater is coming out of the air intake. About two liters have already come out.
I had taken photos before starting the renovation of the whole engine compartment but these photos were not explicit enough for the complete seawater circuit, when I made the new connections.

I had removed the whole circuit that allows hot water.
When I reinstalled the engine, I made a connection that may not have been the right one.

I estimated that the yanmar was above the waterline, but it’s probably not, in which case I’ll have to modify the circuit between the exhaust manifold and the mixing elbow.

What do you think?

Thanks for your help.

Lorenzo

At the very least, what might help me is a photo showing the piping from exhaust manifold on an original Freedom 33 installation.

This is not the same engine as mine but I’m a little confused by the narrative and pics.

You have seawater coming out of the air inlet? If this engine is like mine it means water is coming back through the engine? There is no way to “mis-connect” a seawater line into the air inlet box.

Typical way I know to get sea water into the engine is via the exhaust system after repeated cranking without a start. If all of that is correct, you have a pretty serious problem and should consider getting help.

If I am misunderstanding, then perhaps it is more simple. The picture you attached looks like the exhaust riser. This should have a smaller hose that injects cooling water into the exhaust stream. From there the water goes out with the exhaust gas. If you have somehow connected this line somewhere else it is possible, I guess, to get the problem you described. Like I said, this is not possible on my 4JH.

Not sure where the hot water comes in. In my set up, a plumbing problem would not end up with seawater out the air side.

As with most things, I always try to retrace my steps asking “what changed” and start my investigation there.

Good luck.

Thanks for your help

What I wanted to say is that I think the water coming in through the air intake is due to the fact that the pipe from the exhaust manifold to the mixing elbow does not go above the waterline and is not fitted with a vacuum valve. As shown in the sketch.
If I could see a photo of the installation on a Freedom with a yanmar 3GM and its original installation, it would allow me to confirm the validity of my hypothesis.

For the Freedom 33, the waterline in relation to the Yanmar 3GMD engine is located as shown in the sketch below.

It is therefore essential to raise the pipe from the exhaust manifold at least 30 cm above the waterline.

This is the reason why seawater has penetrated the engine and reached the air intake.