One more thing re this episode and that is … how did it end? Might be useful for the record when someone else has a
Leak at the top of the hi pressure fuel pump on a Yanmar 2GM20F.
I had been experiencing this leakage for quite a while. It was very difficult to tell where the fuel was coming from exactly, the two fuel pipe joints for the pipes headed over to the injectors or the fuel pump itself.
As it turns out, someone over a Cruisers and Sailing forum had experienced a very similar problem. If you remove the fuel pipes from the HP pump, You can then get at the top of the pump. There are two retaining nuts on the top of the pump, one for each fuel pipe. The nuts hold down several pump components and can be removed (with great care and cleanliness). Each of them is equipped with an O ring, I removed the nuts and inspected the O rings and… don’t you love it when you find the source of a nagging problem?
Sure enough both O rings were badly cracked and degraded. I 'll bet they were original and about 34 years old so it is no wonder. Anyway, replaced these O rings, reassembled and then broke the head off the hi pressure pump bleed screw which was also original. AARGH!!!
However, I proved myself, once again, to be a genius (other than running out of fuel the other day which could easily happen to any genius) and had a spare bleed nut in my kit. As a matter of fact, I had two spares ha ha, I am ready for the next thirty years.
Anyway after cussing up a storm, thinking there was no way I had a replacement nut, I found my spares and got the system bled. Started up and all good.
Most of your 2GMs are probably pretty old, so if you have leakage in the fuel pump area there is a good bet it is these obscure O rings.
The other replacement I accomplished as part of this mini fuel system refit was the engine mounted fuel filter assembly. On the way back from Hawaii I had stripped the bleed screw. NO! not because I ran out of fuel, but the darn screw was leaking and I couldn’t get it to seal and twisted a little to hard. I replaced it with a larger bolt so I could get home but this was a kludge which needed to be fixed so I replaced the whole thing. Sweet! I was amazed at the cost of the replacement, it was only $65.00 and included a filter and all bolts!